Pigeon Hole Rack Manufacturer in Delhi NCR
- Compartments: Multi-compartment steel pigeon hole bins (12 to 100+ holes per rack)
- Capacity: 30 kg to 75 kg per individual compartment
- Construction: Heavy welded or modular slotted steel construction with front retaining lips
- Organization: Built-in front label channels for instant SKU identification
Product Overview & Engineering
What is a Pigeon Hole Rack? A pigeon hole rack (also known as a multi-compartment pigeon hole bin or fastener storage rack) is an all-steel storage unit divided into dozens of individual rectangular or square cubicles. Designed for storing small, heavy, or loose items such as nuts, bolts, screws, washers, plumbing fittings, bearings, electrical switches, and automotive spares, it prevents inventory mix-ups and accelerates picking speed.
Where is it Used? Essential across automotive spare parts dealerships in Kashmere Gate and Mayapuri, maintenance workshops in Okhla, hardware stores in Chawri Bazar, and industrial assembly plants across Delhi NCR.
Key Benefits & Advantages:
• High-density organization keeps hundreds of small SKUs separated and clearly visible.
• Raised front retaining lips (25 mm to 40 mm) prevent loose hardware from spilling onto the floor.
• Integrated front label holder channels allow barcode or part number cards for rapid SKU identification.
• Heavy-gauge all-steel construction supports dense metal fasteners without compartment buckling.
How Brezz India Manufactures This System: Fabricated at our Mundka facility from prime CRCA steel sheets. Horizontal shelves and vertical partition dividers are precision-slotted and welded or interlocked to create rigid, square cubicles. All edges are hemmed for worker safety. The entire structure is pre-treated in our 7-tank chemical plant before being powder-coated and baked at 200°C.
How We Install on Site: Delivered fully assembled or in modular sections, the rack is leveled using shim plates, anchored securely to the wall or concrete floor to prevent tipping, and label card strips are fitted onto the compartment fronts.
Pigeon Hole Rack Manufacturers in Delhi
Brezz India Storage Systems is an established pigeon hole rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial pigeon hole rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Pigeon Hole Rack Suppliers in Delhi NCR
As leading pigeon hole rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Pigeon Hole Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable pigeon hole rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Pigeon Hole Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,200 – ₹3,500 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Compartment Configurations | 12, 16, 24, 36, 48, 64, 72, 80, 96, 120 holes per rack |
| Standard Rack Height | 1,800 mm (6 ft) / 2,100 mm (7 ft) / 2,400 mm (8 ft) |
| Standard Rack Width | 900 mm (3 ft) / 1,200 mm (4 ft) |
| Standard Rack Depth | 300 mm (12 in), 375 mm (15 in), 450 mm (18 in), 600 mm (24 in) |
| Compartment Load Capacity | 30 kg to 75 kg per individual pigeon hole |
| Material Grade | Prime Cold-Rolled CRCA Sheet Steel (Tata / JSW) |
| Front Retaining Lip | 25 mm to 40 mm raised front lip to prevent hardware from spilling out |
| Surface Treatment | 7-Tank Pre-Treatment + High-Impact Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 24 to 36 Pigeon Holes (Medium) | 50 kg / hole | Hardware shops, plumbing fittings, bearings & brass valves |
| 48 to 72 Pigeon Holes (Standard) | 40 kg / hole | Automotive fastener stockrooms, electrical switches & machine components |
| 80 to 120 Pigeon Holes (Dense) | 30 kg / hole | Small screws, electronic micro-components, jewelry & watch parts |
How We Manufacture & Install Pigeon Hole Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Pigeon Hole Rack FAQs
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