Boltless Rack Manufacturer in Delhi NCR
- Assembly: 100% tool-free interlocking rivet/clip design (assembled in 5 minutes)
- Load capacity: 150 kg to 400 kg UDL per shelf level
- Material: Prime CRCA steel with scratch-resistant powder coating
- Decking: Steel panels, MDF board, or laminated marine plywood
Product Overview & Engineering
What is a Boltless Rack? A boltless rack (also known as rivet racking or clip-in shelving) is a modern modular shelving system that completely eliminates the need for nuts, bolts, and wrenches. Uprights feature precision-punched keyhole slots, while horizontal shelf beams feature dual shoulder rivets that tap securely into the slots using a simple rubber mallet.
Where is it Used? Highly popular in rapid-fulfillment dark stores across Gurgaon and Noida, modern retail stockrooms, corporate record rooms, and home garage workshops.
Key Benefits & Advantages:
• 100% nut-and-bolt free assembly—a complete bay can be erected in 5 minutes flat.
• High load capacity up to 400 kg per shelf tier.
• Clean modern aesthetic without protruding bolt heads or sharp corner plates.
• Easily disassembled, adjusted, or expanded without damaging the components.
How Brezz India Manufactures This System: Uprights and beams are cold roll-formed from prime CRCA steel in our Mundka factory. The keyhole punchings and dual shoulder rivets are machined to tight tolerances to ensure a snug, non-wobbling friction fit. All steel undergoes our 7-tank chemical pre-treatment before electrostatic powder coating.
How We Install on Site: Post four uprights, tap the bottom front/side beams into place with a rubber mallet, insert the top beams to square the unit, adjust intermediate shelf beams to your desired heights, and drop in the steel or MDF decking panels.
Boltless Rack Manufacturers in Delhi
Brezz India Storage Systems is an established boltless rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial boltless rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Boltless Rack Suppliers in Delhi NCR
As leading boltless rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Boltless Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable boltless rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Boltless Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹950 – ₹2,400 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Assembly Method | Boltless Keyhole / Teardrop / Rivet interlocking beam connection |
| Tools Required | Simple rubber mallet (no nuts, bolts, or wrenches needed) |
| Loading Capacity | 150 kg to 400 kg UDL per tier |
| Standard Heights | 1,500 mm, 1,800 mm, 2,100 mm, 2,400 mm |
| Standard Widths | 900 mm, 1,200 mm, 1,500 mm, 1,800 mm |
| Standard Depths | 300 mm, 450 mm, 600 mm, 900 mm |
| Steel Material | Prime CRCA / HR Structural Steel (Tata / JSW) |
| Decking Options | Drop-in steel panels, 9mm/12mm pre-laminated MDF, or wire mesh |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Boltless (150 kg/tier) | 150 kg / level | Office file boxes, domestic garages & pharmacy stockrooms |
| Standard Industrial (250 kg/tier) | 250 kg / level | E-commerce quick-commerce dark stores & apparel picking |
| Heavy Boltless (400 kg/tier) | 400 kg / level | Automotive spares, hardware stores & manufacturing tool cribs |
How We Manufacture & Install Boltless Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Boltless Rack FAQs
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