Fully Electric Stacker (Walkie) Manufacturer in Delhi NCR
- Dual motorized: Motorized electric drive and motorized hydraulic lifting
- Control: Ergonomic multi-function tiller handle with stepless speed throttle
- Capacity: 1,200 kg (1.2 Ton), 1,500 kg (1.5 Ton), 2,000 kg (2.0 Ton)
- Lift height: 2,500 mm up to 4,500 mm with triplex mast and free lift options
Product Overview & Engineering
What is a Fully Electric Stacker? A fully electric stacker (often called an electric walkie stacker or pedestrian pallet stacker) features motorized electric drive wheels for effortless horizontal travel as well as motorized electro-hydraulic forks for vertical lifting. Guided by an operator walking behind using an ergonomic multi-function tiller handle, it enables smooth, effortless pallet stacking up to 4.5 meters high with zero manual pushing.
Where is it Used? Essential across modern distribution centers in Bilaspur, Luhari, Dharuhera, and Greater Noida operating continuous pallet handling shifts.
Key Benefits & Advantages:
• Zero physical exertion—stepless speed controls provide smooth forward and reverse driving.
• Automatic electromagnetic regenerative braking engages whenever the tiller handle is released.
• Belly-button safety reverse switch prevents operator entrapment against walls or racking.
• Creep-speed function allows maneuvering with the tiller in full vertical position inside tight truck beds.
How Brezz India Manufactures This System: Masts are roll-formed from heavy German-profile structural steel channels with low-noise mast rollers. The drive system features a high-efficiency AC traction motor and CURTIS electronic speed controller. Heavy 24V industrial battery packs ensure full-shift endurance. Assembled and load-tested in our Mundka facility.
How We Install on Site: Delivered fully assembled with battery charger; our engineer performs on-site commissioning and trains warehouse personnel in daily battery charging and preventive inspection.
Fully Electric Stacker Manufacturers in Delhi
Brezz India Storage Systems is an established fully electric stacker manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial fully electric stacker utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Fully Electric Stacker Suppliers in Delhi NCR
As leading fully electric stacker suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Fully Electric Stacker Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable fully electric stacker wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Fully Electric Stacker B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹145,000 – ₹325,000 per unit | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Drive & Lift Operation | 100% Fully Electric (AC / DC traction motor + electro-hydraulic lift motor) |
| Rated Load Capacities | 1,200 kg, 1,500 kg, 2,000 kg |
| Maximum Lifting Heights | 2,500 mm up to 4,500 mm (Duplex / Triplex Full-Free Lift Mast) |
| Travel Speed | 4.5 km/h (loaded) to 5.5 km/h (unloaded) |
| Tiller Handle Controls | Dual butterfly throttle, lift/lower push buttons, horn, belly-button emergency reverse |
| Braking System | Electromagnetic regenerative brake (engages automatically when tiller is released) |
| Battery System | Industrial 24V / 210Ah Traction Battery or Lithium-Ion option |
| Aisle Width Requirement | 2,200 mm to 2,400 mm for 1200x1000 mm pallet handling |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 1.5 Ton / 3.0m Walkie Electric Stacker | 1,500 kg | Fast pallet staging in high-throughput distribution hubs |
| 1.5 Ton / 4.5m Triplex Mast Stacker | 1,500 kg | High-bay warehouse racking with low ceiling door clearance |
| 2.0 Ton Heavy Duty Electric Stacker | 2,000 kg | Continuous 2-shift manufacturing logistics & heavy parts handling |
How We Manufacture & Install Fully Electric Stacker
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Fully Electric Stacker FAQs
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