Multi Tier Racking System Manufacturer in Delhi NCR
- Levels: 2-tier, 3-tier, and 4-tier high-density picking structures
- Space gain: Triples or quadruples picking capacity within same floor footprint
- Access: Integrated suspended catwalk walkways between rack rows
- Flow: Integrated with gravity spiral chutes, goods lifts, and conveyors
Product Overview & Engineering
What is a Multi Tier Racking System? A multi-tier racking system (also known as a high-bay catwalk shelving tower) is an integrated multi-level picking structure where heavy-duty continuous upright columns extend upward through two, three, or four floor levels. Catwalk walkways are suspended between the rack rows, allowing pickers to walk directly among thousands of bin locations at upper levels without forklifts.
Where is it Used? The primary high-density picking architecture for large e-commerce fulfillment centers, fashion retail warehouses, automotive OEM spare parts depots, and publishing houses across Delhi NCR.
Key Benefits & Advantages:
• Multiplies order picking storage capacity by up to 300% to 400% on the same floor footprint.
• Enables dozens of pickers to work simultaneously across multiple levels without aisle congestion.
• Integrated with gravity spiral chutes, incline conveyors, or vertical goods lifts for rapid carton dispatch.
• Open steel mesh or perforated plank walkways allow light and fire sprinkler penetration.
How Brezz India Manufactures This System: Continuous upright frames are roll-formed in single lengths up to 10 meters in our Mundka plant to guarantee vertical structural alignment. Catwalk floor supporting beams are fabricated with integral anti-twist brackets. Catwalk deck planks are roll-formed with embossed anti-skid dimples and drainage perforations.
How We Install on Site: Laser floor alignment, chemical anchoring of high-capacity base plates, full-height upright frame erection, cross-aisle catwalk purlin installation, perforated steel plank decking, perimeter handrails, staircases, and lighting bracket installation.
Multi Tier Racking System Manufacturers in Delhi
Brezz India Storage Systems is an established multi tier racking system manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial multi tier racking system utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Multi Tier Racking System Suppliers in Delhi NCR
As leading multi tier racking system suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Multi Tier Racking System Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable multi tier racking system wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Multi Tier Racking System B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹400 – ₹950 per square foot of catwalk area | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Tier Configurations | Ground + 1 Tier (2-Tier), Ground + 2 Tiers (3-Tier), Ground + 3 Tiers (4-Tier) |
| Overall Heights | 4,500 mm up to 10,000 mm overall system height |
| Shelf Load Capacity | 150 kg to 600 kg per shelf tier |
| Walkway Live Load | 300 kg/m² to 500 kg/m² on suspended catwalks |
| Catwalk Decking | Galvanized anti-skid perforated steel plank or open steel grating |
| Walkway Clear Width | 800 mm, 1,000 mm, 1,200 mm aisle width |
| Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Finishing | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2-Tier Catwalk System (G+1) | 350 kg/m² walkway load | Fast-growing e-commerce fulfillment & footwear stockrooms |
| 3-Tier High-Cube Tower (G+2) | 400 kg/m² walkway load | Central apparel distribution & large automotive spare parts |
| Integrated Conveyor Picking Tower | 500 kg/m² walkway load | Automated 3PL logistics hubs with central spiral chutes |
How We Manufacture & Install Multi Tier Racking System
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Multi Tier Racking System FAQs
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