Cold Storage Racks & Mezzanine Manufacturer in Delhi NCR
- Temperature rating: Engineered for temperature ranges from +4°C down to -30°C
- Steel treatment: Low-temperature ductile steel with heavy Hot-Dip Galvanizing or specialized powder coating
- Systems: High-density Drive-in, Radio Shuttle, Push Back & Mobile Compactor racks
- Thermal efficiency: Maximizes refrigerated cubic volume to reduce per-pallet cooling power costs
Product Overview & Engineering
What are Cold Storage Racks? Cold storage racking systems are specialized high-density warehouse storage structures engineered to operate reliably in sub-zero environments ranging from +4°C down to -30°C. Because cooling power represents up to 60% of a cold store operating cost, maximizing pallet density per cubic meter is paramount to reduce energy expense per stored ton.
Where is it Used? Deployed across major cold storage hubs in Sonipat, Kundli, Rai, and Greater Noida for dairy products, pharmaceutical vaccines, frozen vegetables, poultry, and imported fruits.
Key Benefits & Advantages:
• Achieves up to 85% cubic space utilization via Radio Shuttle, Drive-in, or Push Back layouts.
• Prevents cold brittleness steel failure through specialized low-temperature impact-tested steel alloys.
• Heavy Hot-Dip Galvanizing protects against continuous condensation, rust, and acid washdowns.
• Large surface area base plates prevent point-load crushing of sub-floor PUF thermal insulation.
How Brezz India Manufactures This System: Fabricated at our Mundka facility from certified high-impact structural steel. Components destined for sub-zero rooms are either hot-dip galvanized in molten zinc at 450°C (yielding a self-healing 80-micron protective layer) or coated with specialized low-temperature flexible epoxy powders. Fasteners are Dacromet-treated to prevent galvanic freezing.
How We Install on Site: Special thermal break pads and oversized load-spreader base plates are installed to protect the underfloor PUF insulation. Frame alignment is laser-verified before final chemical anchor curing.
Cold Storage Racks & Mezzanine Manufacturers in Delhi
Brezz India Storage Systems is an established cold storage racks & mezzanine manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial cold storage racks & mezzanine utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Cold Storage Racks & Mezzanine Suppliers in Delhi NCR
As leading cold storage racks & mezzanine suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Cold Storage Racks & Mezzanine Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable cold storage racks & mezzanine wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Cold Storage Racks & Mezzanine B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹2,800 – ₹7,500 per pallet position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Operating Temperature | +4°C (Chiller) down to -30°C (Deep Freeze Blast Room) |
| Recommended Racking Types | Radio Shuttle Racking, Drive-In Racking, Mobile Pallet Racking, Push Back |
| Steel Grade | Special low-temperature impact-tested IS 2062 Grade Steel |
| Surface Corrosion Protection | Hot-Dip Galvanized (IS 2629 / 80 microns) OR Specialized Low-Temp Epoxy Powder Coating |
| Fasteners & Hardware | Grade 8.8 high-tensile Dacromet coated / SS304 anti-rust hardware |
| Pallet Weight Capacity | 1,000 kg to 1,800 kg per pallet position |
| Floor Insulation Protection | Heavy base plates engineered to distribute load across thermal floor insulation slabs |
| Safety Certifications | Conforms to cold chain food hygiene and seismic loading standards |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Drive-In Cold Store Racks | 1,200 kg / pallet | Bulk seasonal fruits, frozen meat & ice cream storage |
| Radio Shuttle Cold Store Racks | 1,500 kg / pallet | High-throughput pharmaceutical cold chain & frozen foods |
| Cold Room Mezzanine Floor | 500 kg/m² floor load | Chilled sorting, packaging & processing areas |
How We Manufacture & Install Cold Storage Racks & Mezzanine
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Cold Storage Racks & Mezzanine FAQs
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