Selective Pallet Racking Manufacturer in Delhi NCR
- Loading capacity: 1,000 kg to 4,000 kg per beam pair (UDL)
- Material: High-tensile IS 2062 Grade E250/E350 prime steel
- Finish: 7-tank hot phosphate pre-treated 80-micron powder coating
- Beam adjustability: 50 mm / 75 mm vertical pitch with safety locking pins
Product Overview & Engineering
What is Selective Pallet Racking? Selective pallet racking is the most widely utilized warehouse storage system globally, offering 100% direct selectivity to every single pallet position without needing to shift adjacent pallets. Designed for operations managing diverse SKUs with high turnover velocity, selective racking accommodates standard counterbalanced forklifts, reach trucks, and articulated VNA trucks.
Where is it Used? Ideal for fast-moving consumer goods (FMCG), third-party logistics (3PL) hubs, pharmaceutical temperature-controlled godowns, automotive spares distribution, and e-commerce regional distribution centers across Delhi NCR, Haryana, and Uttar Pradesh.
Key Benefits & Advantages:
• 100% individual pallet access ensures immediate FIFO (First-In, First-Out) stock rotation.
• Highly adaptable beam heights on 50 mm vertical slot increments.
• Compatible with standard Indian (1200x1000 mm) and Euro (1200x800 mm) pallets.
• Fully demountable and reconfigurable as your warehouse SKU profile evolves.
How Brezz India Manufactures This System: At our Mundka (West Delhi) manufacturing plant, upright frames are roll-formed from single continuous coils of certified IS 2062 Grade HR prime steel. Beam profiles are cold-formed into enclosed interlocking box sections and robotic-welded to 3-hook and 4-hook connector end plates. The steel passes through our captive 7-tank hot chemical degreasing, phosphating, and de-rusting process, followed by an 80-micron scratch-resistant electrostatic powder coating baked at 200°C.
How We Install on Site: Our installation teams begin with precision optical floor level mapping to calculate shim requirements. Base plates are anchor-bolted into the concrete slab using M12/M16 high-tensile chemical wedge anchors. Columns are braced diagonally and horizontally. Cross beams are locked into upright slots and secured with safety spring locking pins to eliminate dislodgement during forklift lifting. Row spacers and column crash guards are installed before final load deflection certification.
Selective Pallet Racking Manufacturers in Delhi
Brezz India Storage Systems is an established selective pallet racking manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial selective pallet racking utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Selective Pallet Racking Suppliers in Delhi NCR
As leading selective pallet racking suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Selective Pallet Racking Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable selective pallet racking wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Selective Pallet Racking B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,800 – ₹4,500 per pallet position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Upright Profile | 80x70 mm, 90x70 mm, 100x70 mm, 120x95 mm (1.8 to 2.5 mm thickness) |
| Beam Sections | Roll-formed Box Beam / Step Beam (80x50 to 160x50 mm) |
| Loading Capacity | 1,000 kg to 4,000 kg UDL per beam level |
| Standard Frame Depth | 800 mm, 900 mm, 1,000 mm, 1,100 mm, 1,200 mm |
| Beam Clear Spans | 1,350 mm (1 pallet), 2,300 mm (2 pallets), 2,700 mm (2 heavy pallets), 3,300 mm (3 pallets) |
| Steel Grade | IS 2062 Grade Prime Hot Rolled Steel (Tata / JSW) |
| Surface Finish | 7-Tank Pre-Treatment + Pure Polyester Electrostatic Powder Coating |
| Standard Colors | RAL 5017 Traffic Blue (Frames) & RAL 2004 Safety Orange (Beams) |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Light Pallet (1000 kg/level) | 1,000 kg / level | E-commerce fulfillment & FMCG carton pallets |
| Standard Industrial (2000 kg/level) | 2,000 kg / level | General warehousing, chemical & auto parts |
| Heavy Duty (3000 kg/level) | 3,000 kg / level | Heavy machinery components, metal dies & coils |
| Extra Heavy (4000 kg/level) | 4,000 kg / level | Liquid drums, steel casting pallets & 3PL bulk hubs |
How We Manufacture & Install Selective Pallet Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Selective Pallet Racking FAQs
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