Push Back Racking System Manufacturer in Delhi NCR
- Configuration: 2 to 6 pallets deep per lane on nested rolling carts
- Operation: Gravity-assisted Last-In, First-Out (LIFO) storage
- Loading: Pallets are pushed back by incoming pallets on inclined steel rails
- Selectivity: Each lane can store a different SKU with dedicated access
Product Overview & Engineering
What is Push Back Racking? Push back racking is a dynamic high-density storage system utilizing a series of nested rolling carts that glide on inclined steel channels. When a new pallet is loaded from the aisle face, it gently pushes the preceding pallet back. When a pallet is unloaded, gravity rolls the subsequent rear pallet forward to the front picking face automatically.
Where is it Used? Widely utilized in temperature-controlled warehouses, food processing facilities, and fast-moving manufacturing buffers where warehouses require higher storage density than selective racking without sacrificing lane-by-lane SKU selectivity.
Key Benefits & Advantages:
• Achieves up to 75% higher density than selective racks.
• Each lane can hold a distinct SKU, unlike drive-in racks where an entire bay must hold identical items.
• Operates with standard forklifts—no costly specialized reach attachments required.
• Drastically reduces forklift travel time and eliminates upright rack collision risks.
How Brezz India Manufactures This System: Carts are precision-fabricated in our Mundka factory from heavy laser-cut structural steel with low-profile nesting geometry. Each wheel is fitted with shielded heavy-duty industrial bearings engineered for low rolling friction and zero maintenance. The inclined guide tracks feature safety capture lips that prevent carts from jumping the rails even under sudden stops.
How We Install on Site: Optical level survey ensures the exact 2% to 3% slope is maintained across every lane. Track rails are bolted securely to heavy-duty load beams, carts are drop-tested under full weight, and front rubber impact buffers are installed.
Push Back Racking Manufacturers in Delhi
Brezz India Storage Systems is an established push back racking manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial push back racking utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Push Back Racking Suppliers in Delhi NCR
As leading push back racking suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Push Back Racking Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable push back racking wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Push Back Racking B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹3,000 – ₹6,500 per pallet position | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Lane Depth Range | 2, 3, 4, 5, or 6 pallets deep per lane |
| Cart Mechanism | Nested heavy steel rolling carts with sealed heavy-duty bearings |
| Incline Angle | Gentle 2% to 3% slope towards the picking aisle |
| Pallet Weight Capacity | Up to 1,500 kg per pallet position |
| Frame Steel Grade | IS 2062 Grade Prime High-Tensile Structural Steel |
| Operational Mode | Last-In, First-Out (LIFO) per lane |
| Surface Treatment | 7-Tank Pre-Treatment + Electrostatic Powder Coating |
| Forklift Requirements | Standard Counterbalance or Reach Truck (no deep reach needed) |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| 2 Deep Push Back | 1,200 kg / pallet | Fast picking FMCG & e-commerce staging |
| 3 to 4 Deep Push Back | 1,500 kg / pallet | General warehouse bulk storage & food distribution |
| 5 to 6 Deep Push Back | 1,500 kg / pallet | High-density cold stores & raw material buffers |
How We Manufacture & Install Push Back Racking
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Push Back Racking FAQs
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