Carpet Rack & Textile Roll Storage Manufacturer in Delhi NCR
- Configuration: Deep horizontal pigeon-hole cubicles or cantilever roll-support arms
- Roll protection: Smooth internal surfaces prevent fabric snagging, creasing, and edge tears
- Capacity: 100 kg to 500 kg per roll position; system heights up to 7,000 mm
- Loading: Manual push-in loading or forklift crane boom attachment access
Product Overview & Engineering
What is a Carpet Rack? A carpet rack is a specialized heavy-duty industrial storage system engineered specifically for long, cylindrical, and heavy rolls of carpets, rugs, artificial grass, vinyl flooring, and textile fabrics. Configured as deep, multi-tier steel pigeon-hole tunnels or heavy cantilever arms with center spindles, it allows long rolls up to 4 meters in length to be slid into dedicated horizontal compartments effortlessly.
Where is it Used? Heavily deployed across textile and carpet manufacturing hubs in Panipat, Bhadohi, and Delhi NCR furnishing wholesalers in Kirti Nagar and Kotla Mubarakpur.
Key Benefits & Advantages:
• Prevents roll crushing, creasing, and yarn damage caused by floor stacking.
• 100% direct access to every single roll pattern and color SKU without shifting other rolls.
• Smooth continuous interior steel runners ensure fabrics slide in and out without snagging.
• Multiplies warehouse vertical storage up to 7 meters high.
How Brezz India Manufactures This System: Fabricated at our Mundka facility from heavy IS 2062 steel uprights and structural cross-beams. Full-depth horizontal steel guide channels are roll-formed with radiused safety edges and flared lead-in entry horns. All components are processed through our 7-tank powder-coating facility.
How We Install on Site: Deep structural frames are erected and tied with longitudinal bracing, horizontal roll runner tracks are aligned with laser levelers, and floor base plates are chemical-anchored.
Carpet Rack Manufacturers in Delhi
Brezz India Storage Systems is an established carpet rack manufacturer in Delhi, operating a full-scale fabrication facility at Mundka Udyog Nagar, West Delhi. We produce high-strength industrial carpet rack utilizing certified prime-grade hot-rolled and cold-rolled steel (IS 2062 Grade E250 / E350) sourced directly from reputed primary mills including Tata Steel, JSW, and SAIL. Each structural upright, load beam, and shelf panel is crafted through computer-controlled multi-station cold roll-forming and CNC perforation lines, ensuring strict 50 mm modular adjustability and millimeter-accurate tolerances. With our complete in-house pre-treatment (7-tank hot chemical phosphating) and electrostatic thermosetting powder coating line, we eliminate third-party processing delays and pass direct factory pricing to end-user enterprises across Delhi and NCR.
Carpet Rack Suppliers in Delhi NCR
As leading carpet rack suppliers in Delhi NCR, Brezz India delivers turnkey storage implementations across key industrial clusters including Mundka, Mayapuri, Okhla, Bawana, Narela, Gurugram, Manesar, Noida, Greater Noida, Ghaziabad, Sahibabad, Faridabad, Sonipat, Kundli, and Bahadurgarh. We maintain active ready stock of standard upright frames, horizontal step beams, panel shelves, and slotted angle sections to enable emergency 24- to 48-hour dispatches. Our factory-trained erection teams arrive equipped with mechanical floor anchor systems, torque-controlled fasteners, and laser leveling tools to complete defect-free on-site installation with zero disruption to warehouse throughput.
Carpet Rack Wholesalers & Bulk Dealers in Delhi
For 3PL logistics operators, e-commerce fulfillment hubs, commercial infrastructure contractors, and industrial dealers, Brezz India acts as a dependable carpet rack wholesaler in Delhi. We offer tier-based bulk commercial discounts based on total steel tonnage and running bay volume, delivering transparent savings of 15% to 25% compared to intermediary retail traders and local hardware vendors. Every commercial order includes a detailed Bill of Quantities (BOQ), verified Mill Test Certificates (MTC), structural deflection calculations, and complimentary 2D warehouse CAD layout engineering.
Carpet Rack B2B Price Benchmark & Quality Comparison
| Parameter / Feature | Brezz India (Factory Direct) | Open Market / Trader Reseller |
|---|---|---|
| Indicative Price | ₹1,800 – ₹4,500 per running foot | +18% to +30% higher (Trader margin added) |
| Structural Steel Quality | Prime IS 2062 Grade E250 / E350 (Tata / JSW / SAIL tested) | Commercial grade / re-rolled secondary HR steel |
| Anti-Corrosion Surface Finish | 7-Tank hot phosphating + 80µ electrostatic epoxy powder coating | Manual air-dry synthetic enamel spray (prone to flaking) |
| CAD Layout & Load Calculations | Free 2D/3D warehouse CAD floor plan with certified UDL calculations | No engineering drawings; generic rough estimations |
| Turnkey Erection & Anchoring | Factory-certified structural riggers with mechanical floor anchor bolts | Third-party unvetted day labor or customer self-assembly |
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Roll Storage Styles | Deep Pigeon-Hole Steel Compartments OR Center-Core Cantilever Spindle Arms |
| Standard Roll Lengths Supported | 1,500 mm (5 ft), 2,000 mm (6.5 ft), 3,000 mm (10 ft), 4,000 mm (13 ft) carpet rolls |
| Roll Diameter Capacity | Accommodates roll diameters from 200 mm up to 800 mm |
| Weight Capacity per Roll Slot | 100 kg to 500 kg per roll position |
| System Heights | 2,400 mm up to 7,500 mm (accessible via order pickers or crane booms) |
| Steel Material | High-Tensile IS 2062 Grade Prime Structural Steel |
| Internal Guides | Smooth-folded continuous steel guide runners with flared entry funnels |
| Surface Treatment | 7-Tank Pre-Treatment + High-Durability Electrostatic Powder Coating |
Available Sizes & Variants
| Model / Size | Load Capacity | Recommended Application |
|---|---|---|
| Pigeon-Hole Carpet Rack (3m Deep) | 250 kg / roll slot | Handmade woolen carpets, rugs & textile fabric rolls |
| Heavy Vinyl & Linoleum Roll Rack | 400 kg / roll slot | Heavy commercial vinyl flooring, artificial grass & rubber mats |
| Cantilever Spindle Carpet Carousel | 300 kg / arm spindle | Showroom display rolls allowing easy fabric pull-out and cutting |
How We Manufacture & Install Carpet Rack
Manufacturing at Mundka Plant
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1
Prime Steel Profiling High tensile IS 2062 Grade E250 / E350 steel slitted and inspected for yield strength consistency.
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2
CNC Cold Roll-Forming Automated multi-stand cold roll forming lines produce continuous profiles with precise 50 mm pitch perforations.
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3
7-Tank Pretreatment & Powder Coating Hot chemical phosphating followed by thermosetting epoxy powder coating baked at 200°C.
On-Site Turnkey Installation
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1
Floor Slab & Laser Plumb Check Optical laser levels assess warehouse concrete floor flatness and plumb lines prior to erection.
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2
Chemical / Mechanical Anchoring Base plates secured with M12/M16 high-grade anchor bolts embedded into the industrial concrete slab.
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3
Safety Locks & Load Signage Spring-loaded safety pins prevent beam dislodgement, followed by certified UDL load signage.
Carpet Rack FAQs
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